Boosters

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Model

C/St

rpm

bar

bar

l/min

l/min

kW

kg
Dimensions
AxBxC, mm
BA10 2/1 695 6

40
1200
875 7,5
220
1210×640×715
8 1485 1190
10 1870 1575
BA15 1130 6 1990 1510 11,0 240 1210×660×715
8 2450 2045
10 3060 2680
BA20 3/1 6 3040 2280 15,0 310 1210×680×715
8 3715 3070
10 4590 3980
BA25 1270 6 3425 2620 18,5 330 1210×680×715
8 4200 3535
10 5160 4560
 
 
Piston booster compressor units (boosters) Remeza are designed to increase the pressure of air, pre-compressed by the compressor of the first stage. They are used wherever high flow rates are required (up to 4500 l / min) at relatively high pressures (up to 40 bar).

Design features



Piston blocks from the world leader Boge (Germany)

Unique solutions such as minimal cylinder clearances ensure high efficiency of piston units. However, the greatest efficiency gains come from increasing the pressure in the existing network, as the energy consumption from the screw compressor / booster combination remains significantly lower than when compared to 2-stage or 3-stage compressors.

ШАТУНЫ С ЗАПАСОМ ХОДА
Power reserve connecting rods

Cranks with a large margin of safety. The connecting rod is equipped with a heavy-duty needle bearing on the crankshaft side.


Цельный Коленвал
One-piece crankshaft

A crankshaft forged from a single piece, dynamically balanced, with a large margin of safety, with roller bearings on both sides.


УСИЛЕННЫЕ КЛАПАНЫ
Reinforced valves

Ferax combined suction / discharge reed valves with extended service life. Optimized cross-sectional diameters contribute to low resistance to air flow.


Дополнительный резервуар для масла
Additional oil reservoir

The compressor has an additional oil reservoir which extends the service interval. A synthetic oil with a change interval of 2000 working hours is used.


Кожух с оптимизированным потоком воздуха
Optimized airflow hood

The cooling air flow is directed to the cylinders of the block, which provides effective cooling and allows continuous operation.


Рисунок1.jpg

Compressors have no restrictions on the duration of the operating cycle due to their design: the piston speed is about 3 m / s (for comparison, diesel engines operate at a speed of 7-15 m / s), reduces the heat generation of components and thereby reduces loads and wear, which ensures low operating costs, cost savings and long service life.


                   pressure.jpg
Maximum flexibility in setting primary and final pressures

The boosters can be easily combined with screw compressors with final pressures from 6 to 10 bar (g). The final pressure can be changed at any time as needed to adapt to the user's production requirements.

Control system

Airmaster P1 controller in BA series compressor units:

  • Operating time counter.
  • Output pressure indication. The ability for the consumer to programmatically set the pressure limits in the permissible range.
  • Overload monitoring of the motor. Automatic shutdown of the compressor unit in case of accidents with indication of alarm messages.

Система управления

Scheme of a complete compressor station

Схема комплектной компрессорной станции
1.First stage air compressor (screw air compressor)
2.Water-oil separator
3.Air tank
4.Pre-filter 3mkm
5.Refrigerant air dryer
6.Booster
7.Filters with additional filtration 0,01 mkm

Application area

  • Food industry.
  • Car manufacturing.
  • Blowing PET bottles.
Сферы применения